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Quarterly Activities Report

17th Apr 2025 07:00

RNS Number : 3717F
BHP Group Limited
17 April 2025
 

17 April 2025

BHP

Operational review for the nine months ended 31 March 2025

Record iron ore and copper production demonstrating resilience of business

"BHP's performance in FY25 to date demonstrates the resilience of our business, with our copper and iron ore operations achieving record nine-month production amid challenging operating and market conditions. Group copper production rose 10%, underpinned by a 20% increase in output at Escondida and strong performances at Spence and Copper SA. In our WA iron ore operations, we continue to demonstrate supply chain excellence from pit to port, and delivered record tonnes from the Central Pilbara hub. At BMA in Queensland, in the highest rainfall wet season in more than a decade, steelmaking coal volumes rose by 5% following a strong performance across the open cut mines.

BHP recently achieved 40% female representation across our global employee base, a 23 point increase since 2016. The efforts that have underpinned this have made BHP a safer, more productive, and better performing business. We have a distinctive competitive advantage in responding to labour and skills shortages across our sector.

Despite the limited direct impact of tariffs on BHP, the implication of slower economic growth and a fragmented trading environment could be more significant. China's ability to shift toward a consumption-led economy and for trade flows to adapt to the new environment will be key to sustaining the global outlook.

In the face of global volatility and policy uncertainty, BHP is poised to benefit from a flight to quality with tier one assets, industry-leading margins and high-return organic growth opportunities that will underpin value and returns through the cycle."

Mike Henry

BHP Chief Executive Officer

Summary

Operational excellence

Guidance

Record iron ore and copper production

Production on track; Escondida MT updated

BHP delivered record nine-month group copper production of 1.5 million tonnes, driven by a 20% increase at Escondida and strong underlying performances across all other operated copper assets.

We also delivered record nine-month iron ore production, with WAIO demonstrating its resilience to offset the impact of Tropical Cyclone Zelia and Tropical Storm Sean, and as Samarco continues to ramp up.

We are on track to deliver production in the upper half of the FY25 guidance ranges at Escondida, Pampa Norte and NSWEC, with Samarco expected at the upper end. FY25 production guidance ranges at all assets remain unchanged, with BMA now no longer guided to the upper half due to wet weather. We also remain on track to deliver FY25 unit cost guidance across all assets, except BMA where we expect unit costs to be higher due to weather and geotechnical challenges at Broadmeadow.

We have optimised the growth program schedule at Escondida, including extending the expected life of the Los Colorados concentrator beyond FY29. This and other operational measures add ~400 kt of incremental production and extend medium term guidance of 900 - 1,000 ktpa to FY31.

Growth

Social value

Growing in copper and potash

Progress on decarbonisation

We are executing on our growth program with Jansen Stages 1 and 2 now 66% and 8% complete (respectively), the formation of the Vicuña joint venture, and the submission of the DIA permit relating to the Laguna Seca concentrator expansion at Escondida.

We are on track to achieve our target of reducing operational greenhouse gas emissions by at least 30% by FY30i. The pace of development of some decarbonisation technology has slowed, particularly relating to the displacement of diesel used for materials movement. We continue to work with our Original Equipment Manufacturer partners to advance zero emission technology and we are progressing certain site trials.

 

Production

Quarter performance

YTD performance

FY25 production guidance

Q3 FY25

v Q2 FY25

v Q3 FY24

YTD Mar FY25

v YTD Mar FY24

Previous

Current

Copper (kt)

513.2

0%

10%

1,500.2

10%

1,845 - 2,045

1,845 - 2,045

Escondida (kt)

333.6

(2%)

16%

977.6

20%

1,180 - 1,300

1,180 - 1,300

Upper half

Pampa Norte (kt)ii

67.9

3%

10%

194.2

(3%)

240 - 270ii

240 - 270ii

Upper half

Copper South Australia (kt)

78.9

11%

(0%)

223.5

(4%)

300 - 325

300 - 325

Unchanged

Antamina (kt)

30.9

1%

(9%)

97.7

(7%)

115 - 135

115 - 135

Unchanged

Carajás (kt)

1.9

(37%)

(39%)

7.2

17%

-

-

-

Iron ore (Mt)

61.8

(7%)

0%

192.6

1%

255 - 265.5

255 - 265.5

WAIO (Mt)

60.1

(7%)

(0%)

188.3

1%

250 - 260

250 - 260

Unchanged

WAIO (100% basis) (Mt)

67.8

(7%)

(0%)

212.5

1%

282 - 294

282 - 294

Unchanged

Samarco (Mt)

1.6

11%

39%

4.4

18%

5 - 5.5

5 - 5.5

Upper end

Steelmaking coal - BMA (Mt)iii

3.9

(12%)

(35%)

12.9

(26%)

16.5 - 19

16.5 - 19

Original

BMA (100% basis) (Mt)iii

7.8

(12%)

(35%)

25.7

(26%)

33 - 38

33 - 38

Original

Energy coal - NSWEC (Mt)

3.6

(3%)

(13%)

11.0

(6%)

13 - 15

13 - 15

Upper half

Nickel - Western Australia Nickel (kt)iv

2.3

(71%)

(88%)

29.9

(49%)

-

-

-

Note: Updates with respect to FY25 production guidance since the HY25 Results Announcement are shown in italics. Refer page 5 for footnotes.

Segment and asset performance | FY25 YTD v FY24 YTD

Further information in Appendix 1

Detailed production and sales information for all operations in Appendix 2

BHP | Operational review for the nine months ended 31 March 2025

Copper

Production

1,500 kt Up 10%

YTD Mar FY24 1,360 kt

FY25e 1,845 - 2,045 kt

 

Average realised price

US$4.19/lb Up 13%

YTD Mar FY24 US$3.72/lb

 

 

Total copper production increased 10% to a record 1,500 kt. Copper production guidance for FY25 remains unchanged at between 1,845 and 2,045 kt.

Escondida 978 kt Up 20% (100% basis)

Production increased primarily due to strong material mined, higher concentrator feed grade of 1.05%, increasing from 0.85%, and higher concentrator throughput. This was partially offset by planned lower cathode production, as the integration of the Full SaL leaching project continued. The project remains on track for first production later in FY25.

Production guidance for FY25 remains unchanged at between 1,180 and 1,300 kt and is now expected to be in the upper half of this range, as strong operational performance across the year offset the challenges of Union N°1 strike action, sea swells at Puerto Coloso and the national Chilean power outage in February. Concentrator feed grade is now expected to be above 0.95% (previously above 0.90%) for FY25.

Following the site visit in November 2024, we have continued to optimise our growth program schedule to reduce production impacts. It is expected the operation of the Los Colorados concentrator will be extended beyond FY29, without any impact to the remainder of the growth program. We anticipate this extension and other operational measures will increase production across the period from 2027 to 2031, to between 900 - 1,000 ktpa, extending current medium term guidance. The actions have the potential to add an incremental ~400 kt of production across the period.

Pampa Norte 194 kt Down 3%

Pampa Norte consists of Spence and Cerro Colorado. Spence production increased 3% due to improved stacked material and grades, notwithstanding the impact of the national Chilean power outage in February. Concentrator feed grade was broadly in line with the prior period.

Production guidance for FY25 for Spence remains unchanged at between 240 and 270 kt, with production now expected to be in the upper half of the range.

Cerro Colorado remains in temporary care and maintenance having contributed 11 kt of copper production in HY24.

Copper South Australia 224 kt Down 4%

Strong underlying performance following the weather-related power outage in Q2. The Olympic Dam smelter and refinery demonstrated operating stability, delivering strong copper cathode production and record refined gold and silver production in the quarter.

Carrapateena is achieving higher productivity from the sub-level cave enabled by Crusher 2, delivering record mine and concentrator performance. Production was lower at Prominent Hill due to the impacts of the minor pit geotechnical instability and ventilation constraints in Q1, which was partially offset by inventory drawdowns.

Production guidance for FY25 remains unchanged at between 300 and 325 kt.

Other copper

At Antamina, copper production decreased 7% to 98 kt reflecting planned lower concentrator throughput and a slight decline in feed grade. Zinc production was 22% lower at 68 kt, as a result of planned lower feed grade and lower throughput.

For FY25, at Antamina, copper production guidance of between 115 and 135 kt and zinc production guidance of between 90 and 110 kt remain unchanged.

Carajás produced 7.2 kt of copper and 5.5 troy koz of gold.

2

 

 

 

BHP | Operational review for the nine months ended 31 March 2025

Iron ore

Production

193 Mt Up 1%

YTD Mar FY24 190 Mt

FY25e 255 - 265.5 Mt

 

Average realised price

US$82.93/wmt Down 21%

YTD Mar FY24 US$104.53/wmt

 

 

 

Iron ore production increased 1% to a record 193 Mt. Production guidance for FY25 remains unchanged at between 255 and 265.5 Mt.

WAIO 188 Mt Up 1% | 213 Mt (100% basis)

Production increased as a result of continued strong supply chain performance, with record volumes delivered from the Central Pilbara hub (South Flank and Mining Area C) following the completion of the ramp up of South Flank in FY24 and a 13% increase in productive movement.

The Port Debottlenecking Project 1 (PDP1), which was delivered in CY24, has continued to unlock improved car dumper and ship loader performance with record nine-month shipments of iron ore.

This strong performance was partially offset by the impact of Tropical Cyclone Zelia and Tropical Storm Sean, and the planned increase in tie-in activity of the multi-year Rail Technology Programme (RTP1).

Production guidance for FY25 remains unchanged at between 250 and 260 Mt (282 and 294 Mt on a 100% basis).

Samarco 4.4 Mt Up 18% | 8.8 Mt (100% basis)

Production continues to increase following the restart of the second concentrator in December. Ramp up is progressing well and production capacity is expected to increase to ~16 Mtpa of pellets (100% basis) once fully ramped up by the end of FY25 (ahead of schedule).

Production guidance for FY25 remains unchanged at between 5 and 5.5 Mt, with production expected to be at the upper end of the range.

Coal

Steelmaking coal

Production

12.9 Mt Down 26%

YTD Mar FY24 17.4 Mt

FY25e 16.5 - 19 Mt

 

Average realised price

US$200.12/t Down 26%

YTD Mar FY24 US$272.09/t

BMA 12.9 Mt Down 26% | 25.7 Mt (100% basis)

Production increased 5% (excluding the contribution of Blackwater and Daunia in FY24). Strong performance across the open cut mines, underpinned by improved truck productivity and a draw down of inventory, helped mitigate the impact of significant wet weatherv in the December and March quarters.

At Broadmeadow, we are operating at slower mining rates to safely manage the geotechnical characteristics of the current longwall panel. We expect this will continue into Q1 FY26.

Production guidance for FY25 remains unchanged at between 16.5 and 19 Mt (33 and 38 Mt on a 100% basis). Following the impact of significant wet weather and geotechnical challenges at Broadmeadow, production is now no longer guided to the upper half of the range and unit costs for FY25 are now expected to be between US$128/t and US$133/tvi.

Our work to improve raw coal inventory levels in prior periods has assisted in stabilising operating performance across the asset, as we have drawn down on inventory this quarter to help mitigate the impact of wet weather and geotechnical challenges. This will extend the inventory rebuild into CY27.

 

 

3

 

 

BHP | Operational review for the nine months ended 31 March 2025

Energy coal

Production

11.0 Mt Down 6%

YTD Mar FY24 11.6 Mt

FY25e 13 - 15 Mt

 

Average realised price

US$115.99/t Down 4%

YTD Mar FY24 US$120.97/t

NSWEC 11.0 Mt Down 6%

Production decreased as a result of reduced truck availability, increased wet weather and a higher proportion of washed coal, partially offset by a draw down of inventory.

Production guidance for FY25 remains unchanged at between 13 and 15 Mt, with production expected to be in the upper half of the range.

On 16 April 2025, we received approval from the NSW Government to extend mining to 30 June 2030.

Group & Unallocated

Nickel

Production

30 kt Down 49%

YTD Mar FY24 59 kt

 

 

Western Australia Nickel 30 kt Down 49%

Western Australia Nickel (WAN) transitioned into temporary suspension in HY25. No production guidance has been provided for FY25.

BHP intends to review the decision to temporarily suspend WAN by February 2027.

 

Quarterly performance | Q3 FY25 v Q2 FY25

Copper

Iron ore

513 kt Up -%

Q2 FY25 511 kt

Higher production at Copper SA with strong performance following the weather-related power outage in Q2 was offset by lower production at Escondida due to a national Chilean power outage and high sea swells which prevented concentrate loading onto vessels resulting in a temporary suspension to upstream concentrator operations.

62 Mt Down 7%

Q2 FY25 66 Mt

Lower production at WAIO as a result of the impact of Tropical Cyclone Zelia and Tropical Storm Sean.

Steelmaking coal

Energy coal

3.9 Mt Down 12%

Q2 FY25 4.4 Mt

 

Lower production due to significant wet weather, partially offset by inventory draw down.

3.6 Mt Down 3%

Q2 FY25 3.7 Mt

Lower production due to reduced wash plant availability and the impact of wet weather.

Nickel

2.3 kt Down 71%

Q2 FY25 8.0 kt

Inventory was drawn down as operations transitioned into temporary suspension in HY25.

 

4

 

BHP | Operational review for the nine months ended 31 March 2025

Footnotes

i Our operational GHG emissions are the Scopes 1 and 2 emissions from our operated assets. Our FY30 reduction target is from our FY20 baseline, adjusted for acquisitions, divestments and greenhouse gas emission calculation methodology changes. The latest BHP GHG Emissions Calculation Methodology is available at bhp.com/climate.

ii YTD March FY24 includes 11 kt from Cerro Colorado, which entered temporary care and maintenance in December 2023. Excluding these volumes, YTD March FY25 production increased 3%. Production guidance for FY25 is for Spence only. Refer to copper and the production and sales report for further information.

iii YTD March FY24 production includes 5 Mt (10 Mt on a 100% basis) from the Blackwater and Daunia mines, which were divested on 2 April 2024. Excluding these volumes, YTD March FY25 production increased 5%. Following the impact of significant wet weather and geotechnical challenges, production is now no longer guided to the upper half of the guidance range. Refer to steelmaking coal and the production and sales report for further information.

iv Western Australia Nickel ramped down and entered temporary suspension in December 2024. Refer to nickel and the production and sales report for further information.

v 649mm of rainfall recorded at Moranbah in the nine months ended 31 March 2025, 32% higher than the nine months ended 31 March 2024 (493mm).

vi FY25 unit cost guidance is based on an exchange rate of AUD/USD 0.66.

  

5

 

 

BHP | Operational review for the nine months ended 31 March 2025

Appendix 1

Average realised pricesi

Quarter performance

YTD performance

Q3 FY25

v Q2 FY25

v Q3 FY24

YTD Mar FY25

v YTD Mar FY24

Copper (US$/lb)ii

4.56

22%

18%

4.19

13%

Iron ore (US$/wmt, FOB)

86.85

6%

(18%)

82.93

(21%)

Steelmaking coal (US$/t) iii

184.98

(7%)

(34%)

200.12

(26%)

Energy coal (US$/t)iv

97.81

(21%)

(16%)

115.99

(4%)

i Based on provisional, unaudited estimates. Prices exclude sales from equity accounted investments, third party product and internal sales, and represent the weighted average of various sales terms (for example: FOB, CIF and CFR), unless otherwise noted. Includes the impact of provisional pricing and finalisation adjustments.

ii Sales from Carrapateena and Prominent Hill acquired through the purchase of OZL are included since Q4 FY24 period.

iii From FY25, steelmaking coal refers to hard coking coal which is generally those steelmaking coals with a Coke Strength after Reaction (CSR) of 35 and above. Comparative periods include impacts from weak coking coal, which refers generally to those steelmaking coals with a CSR below 35, which were sold by Blackwater and Daunia mines, divested on 2 April 2024.

iv Export sales only. Includes thermal coal sales from steelmaking coal mines.

Current year unit cost guidance

FY25 guidancei

Unit cost

Current

Escondida (US$/lb)

1.30 - 1.60

Unchanged

Spence (US$/lb)

2.00 - 2.30

Unchanged

Copper SA (US$/lb)ii

1.30 - 1.80

Upper half

WAIO (US$/t)

18.00 - 19.50

Unchanged

BMA (US$/t)

128 - 133

Increased

i FY25 unit cost guidance is based on exchange rates of AUD/USD 0.66 and USD/CLP 842.

ii Calculated using the following assumptions for by-products: gold US$2,000/oz, and uranium US$80/lb.

Medium term guidancei

Production

Unit cost

guidance

guidanceii

Escondidaiii

900 - 1,000 ktpa

US$1.50 - 1.80/lb

Spence

~250 ktpa

US$2.05 - 2.35/lb

WAIO (100% basis)

>305 Mtpa

BMA (100% basis)

43 - 45 Mtpa

i Medium term refers to a five-year time horizon unless otherwise noted.

ii Unit cost guidance is based on exchange rates of AUD/USD 0.66 and USD/CLP 842.

iii Medium term refers to FY27 to FY31. Production for FY25 and FY26 is expected to average between 1,200 and 1,300 ktpa.

Major projects

Commodity

Project and ownership

Project scope / capacity

CapitalexpenditureUS$M

Firstproductiontarget date

Progress

Potash

Jansen Stage 1(Canada)100%

Design, engineering and construction of an underground potash mine and surface infrastructure, with capacity to produce 4.15 Mtpa.

5,723

End-CY26

Project is 66% complete

Potash

Jansen Stage 2(Canada)100%

Development of additional mining districts, completion of the second shaft hoist infrastructure, expansion of processing facilities and addition of rail cars to facilitate production of an incremental 4.36 Mtpa.

4,859

FY29

Project is 8% complete

The operating expenditure related to Potash for FY25 is expected to be ~US$300 m.

Exploration

Minerals exploration and evaluation expenditure was US$279 m for YTD March FY25 (YTD March FY24: US$311 m) of which US$241 was expensed (YTD March FY24: US$267 m).

 

6

 

 

BHP | Operational review for the nine months ended 31 March 2025

 

Appendix 2

Production and sales summary 

BHP | Operational review for the nine months ended 31 March 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Group production and sales summary

 

 

By commodity

 

 

 

Metals production is payable metal unless otherwise noted.

Throughout this report figures in italics indicate that this figure has been adjusted since it was previously reported.

Copper

Payable metal in concentrate

kt

339.0

370.4

360.9

391.4

379.6

1,131.9

965.1

17%

281.5

378.7

391.5

372.8

399.0

1,163.3

896.0

30%

Escondida

kt

239.2

258.5

264.8

295.4

288.4

848.6

668.2

27%

204.0

261.3

273.2

275.0

309.2

857.4

625.2

37%

Pampa Norte

kt

39.5

39.4

35.7

36.6

36.1

108.4

110.9

(2)%

26.9

49.3

44.0

36.5

36.5

117.0

93.1

26%

Copper South Australia

kt

23.3

32.1

21.8

25.9

22.3

70.0

74.2

(6)%

17.1

28.0

30.4

25.9

23.8

80.1

70.9

13%

Antamina

kt

33.9

38.3

36.3

30.5

30.9

97.7

105.6

(7)%

31.3

37.4

39.6

33.3

27.4

100.3

102.4

(2)%

Carajás

kt

3.1

2.1

2.3

3.0

1.9

7.2

6.2

17%

2.2

2.7

4.3

2.1

2.1

8.5

4.4

93%

Cathode

kt

126.8

134.4

115.4

119.3

133.6

368.3

395.2

(7)%

120.1

142.3

110.7

120.0

133.3

364.0

389.6

(7)%

Escondida

kt

49.0

50.7

39.4

44.4

45.2

129.0

147.9

(13)%

44.3

54.6

37.6

43.2

47.4

128.2

145.7

(12)%

Pampa Norte

kt

22.1

26.5

24.4

29.6

31.8

85.8

88.8

(3)%

22.1

26.5

24.1

30.0

30.7

84.8

89.8

(6)%

Copper South Australia

kt

55.7

57.2

51.6

45.3

56.6

153.5

158.5

(3)%

53.7

61.2

49.0

46.8

55.2

151.0

154.1

(2)%

Total

kt

465.8

504.8

476.3

510.7

513.2

1,500.2

1,360.3

10%

401.6

521.0

502.2

492.8

532.3

1,527.3

1,285.6

19%

Lead

Payable metal in concentrate

t

-

131

21

148

234

403

201

100%

108

9

125

35

181

341

353

(3)%

Antamina

t

-

131

21

148

234

403

201

100%

108

9

125

35

181

341

353

(3)%

Zinc

Payable metal in concentrate

t

18,409

15,839

19,374

22,792

26,026

68,192

87,553

(22)%

17,559

14,118

19,609

25,328

22,249

67,186

88,563

(24)%

Antamina

t

18,409

15,839

19,374

22,792

26,026

68,192

87,553

(22)%

17,559

14,118

19,609

25,328

22,249

67,186

88,563

(24)%

Gold

Payable metal in concentrate

troy oz

79,159

100,013

85,668

90,468

89,841

265,977

262,947

1%

70,398

92,323

98,936

89,174

92,357

280,467

257,054

9%

Escondida

troy oz

38,955

45,410

46,963

37,293

44,527

128,783

135,651

(5)%

38,955

45,410

46,963

37,293

44,527

128,783

135,651

(5)%

Pampa Norte

troy oz

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

Copper South Australia

troy oz

36,427

48,355

32,928

48,309

40,457

121,694

114,706

6%

28,136

40,507

44,761

47,719

42,825

135,305

109,794

23%

Carajás

troy oz

1,958

1,572

1,734

2,231

1,516

5,481

3,986

38%

1,488

1,730

3,169

1,527

1,664

6,360

3,005

112%

Refined gold

troy oz

49,128

49,139

37,385

47,478

57,006

141,869

157,984

(10)%

41,710

52,687

40,326

43,479

57,982

141,787

151,095

(6)%

Copper South Australia

troy oz

49,128

49,139

37,385

47,478

57,006

141,869

157,984

(10)%

41,710

52,687

40,326

43,479

57,982

141,787

151,095

(6)%

Total

troy oz

128,287

149,152

123,053

137,946

146,847

407,846

420,931

(3)%

112,108

145,010

139,262

132,653

150,339

422,254

408,149

3%

Silver

Payable metal in concentrate

troy koz

2,620

3,317

3,150

3,277

3,418

9,845

8,276

19%

2,431

3,137

3,126

3,084

3,198

9,408

7,896

19%

Escondida

troy koz

1,328

1,549

1,546

1,619

1,787

4,952

3,897

27%

1,328

1,549

1,546

1,619

1,787

4,952

3,897

27%

Pampa Norte

troy koz

327

583

503

451

428

1,382

1,071

29%

327

583

503

451

428

1,382

1,071

29%

Copper South Australia

troy koz

252

312

223

253

186

662

822

(19)%

189

311

295

218

173

686

811

(15)%

Antamina

troy koz

713

873

878

954

1,017

2,849

2,486

15%

587

694

782

796

810

2,388

2,117

13%

Refined silver

troy koz

248

265

206

133

462

801

730

10%

188

329

202

110

486

798

629

27%

Copper South Australia

troy koz

248

265

206

133

462

801

730

10%

188

329

202

110

486

798

629

27%

Total

troy koz

2,868

3,582

3,356

3,410

3,880

10,646

9,006

18%

2,619

3,466

3,328

3,194

3,684

19,614

16,421

19%

Uranium

Payable metal in concentrate

t

863

929

672

725

783

2,180

2,674

(18)%

394

1,554

677

640

710

2,027

1,770

15%

Copper South Australia

t

863

929

672

725

783

2,180

2,674

(18)%

394

1,554

677

640

710

2,027

1,770

15%

Molybdenum

Payable metal in concentrate

t

824

699

1,084

751

801

2,636

1,917

38%

677

678

862

872

839

2,573

1,709

51%

Pampa Norte

t

203

117

182

136

187

505

677

(25)%

219

134

181

138

223

542

684

(21)%

Antamina

t

621

582

902

615

614

2,131

1,240

72%

458

544

681

734

616

2,031

1,025

98%

Iron ore

Western Australia Iron Ore (WAIO)

kt

60,299

68,173

63,363

64,751

60,137

188,251

186,763

1%

61,868

67,323

63,408

64,341

59,234

186,983

188,654

(1)%

Samarco

kt

1,174

1,041

1,285

1,471

1,635

4,391

3,707

18%

1,258

1,043

1,002

1,508

1,445

3,955

3,723

6%

Total

kt

61,473

69,214

64,648

66,222

61,772

192,642

190,470

1%

63,126

68,366

64,410

65,849

60,679

190,938

192,377

(1)%

Steelmaking coal¹

BHP Mitsubishi Alliance (BMA)

kt

6,035

4,922

4,515

4,430

3,919

12,864

17,353

(26)%

6,359

4,904

4,273

4,726

3,791

12,790

17,390

(26)%

Energy coal

NSW Energy Coal (NSWEC)

kt

4,149

3,751

3,675

3,698

3,596

10,969

11,617

(6)%

3,932

3,678

3,951

3,803

3,509

11,263

11,489

(2)%

Nickel2

Western Australia Nickel

kt

18.8

23.0

19.6

8.0

2.3

29.9

58.6

(49)%

18.8

23.2

19.9

11.2

2.2

33.3

57.7

(42)%

Cobalt2

Western Australia Nickel

t

179

181

294

121

35

450

553

(19)%

179

181

294

121

-

415

481

(14)%

1 Production and sales included contribution from Blackwater and Daunia mines until their divestment on 2 April 2024. BMA includes thermal coal sales.

2 WA Nickel ramped down and entered temporary suspension in December 2024.

 

 

7

 

BHP | Operational review for the nine months ended 31 March 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Production and sales

By asset

Copper

Metals production is payable metal unless otherwise noted.

Escondida, Chile¹

BHP interest 57.5%

Material mined

kt

103,872

102,752

100,416

116,083

117,038

333,537

286,502

16%

Concentrator throughput

kt

31,653

34,377

32,488

35,293

32,889

100,670

99,737

1%

Average copper grade - concentrator

%

0.92%

0.99%

1.00%

1.06%

1.09%

1.05%

0.85%

24%

Production ex mill

kt

238.6

279.5

269.9

309.8

295.6

875.3

681.9

28%

Payable copper

kt

239.2

258.5

264.8

295.4

288.4

848.6

668.2

27%

204.0

261.3

273.2

275.0

309.2

857.4

625.2

37%

Copper cathode (EW)

kt

49.0

50.7

39.4

44.4

45.2

129.0

147.9

(13)%

44.3

54.6

37.6

43.2

47.4

128.2

145.7

(12)%

 Oxide leach

kt

14.4

13.8

7.8

12.2

14.3

34.3

48.9

(30)%

 Sulphide leach

kt

34.6

36.9

31.6

32.2

30.9

94.7

99.0

(4)%

Total copper

kt

288.2

309.2

304.2

339.8

333.6

977.6

816.1

20%

248.3

315.9

310.8

318.2

356.6

985.6

770.9

28%

Payable gold concentrate

troy oz

38,955

45,410

46,963

37,293

44,527

128,783

135,651

(5)%

38,955

45,410

46,963

37,293

44,527

128,783

135,651

(5)%

Payable silver concentrate

troy koz

1,328

1,549

1,546

1,619

1,787

4,952

3,897

27%

1,328

1,549

1,546

1,619

1,787

4,952

3,897

27%

1 Shown on a 100% basis.

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Pampa Norte, Chile

BHP interest 100%

Copper

Payable metal in concentrate

kt

39.5

39.4

35.7

36.6

36.1

108.4

110.9

(2)%

26.9

49.3

44.0

36.5

36.5

117.0

93.1

26%

Cathode

kt

22.1

26.5

24.4

29.6

31.8

85.8

88.8

(3)%

22.1

26.5

24.1

30.0

30.7

84.8

89.8

(6)%

Total copper

kt

61.6

65.9

60.1

66.2

67.9

194.2

199.7

(3)%

49.0

75.8

68.1

66.5

67.2

201.8

182.9

10%

Gold

troy oz

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

Silver

troy koz

327

583

503

451

428

1,382

1,071

29%

327

583

503

451

428

1,382

1,071

29%

Molybdenum

t

203

117

182

136

187

505

677

(25)%

219

134

181

138

223

542

684

(21)%

Cerro Colorado¹

Material mined

kt

-

-

-

-

-

-

-

-

Ore stacked

kt

-

-

-

-

-

-

154

(100)%

Average copper grade - stacked

%

-

-

-

-

-

-

0.58%

(100)%

Copper cathode (EW)

kt

-

-

-

-

-

-

11.1

(100)%

-

-

-

-

-

-

12.5

(100)%

Spence

Material mined

kt

15,968

19,951

23,260

25,238

21,848

70,346

69,595

1%

Ore stacked

kt

6,008

5,926

4,928

5,974

5,584

16,486

15,865

4%

Average copper grade - stacked

%

0.56%

0.54%

0.73%

0.81%

0.62%

0.72%

0.58%

24%

Concentrator throughput

kt

8,055

7,766

7,547

7,722

7,754

23,023

23,679

(3)%

Average copper grade - concentrator

%

0.64%

0.70%

0.64%

0.62%

0.63%

0.63%

0.64%

(2)%

Payable copper

kt

39.5

39.4

35.7

36.6

36.1

108.4

110.9

(2)%

26.9

49.3

44.0

36.5

36.5

117.0

93.1

26%

Copper cathode (EW)

kt

22.1

26.5

24.4

29.6

31.8

85.8

77.7

10%

22.1

26.5

24.1

30.0

30.7

84.8

77.3

10%

Total copper

kt

61.6

65.9

60.1

66.2

67.9

194.2

188.6

3%

49.0

75.8

68.1

66.5

67.2

201.8

170.4

18%

Payable gold concentrate

troy oz

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

1,819

4,676

4,043

2,635

3,341

10,019

8,604

16%

Payable silver concentrate

troy koz

327

583

503

451

428

1,382

1,071

29%

327

583

503

451

428

1,382

1,071

29%

Payable molybdenum

t

203

117

182

136

187

505

677

(25)%

219

134

181

138

223

542

684

(21)%

1 Cerro Colorado entered temporary care and maintenance in December 2023.

 

8

 

 

BHP | Operational review for the nine months ended 31 March 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Copper (continued)

Copper South Australia, Australia

BHP interest 100%

Copper

Payable metal in concentrate

kt

27.4

34.7

27.9

28.0

24.8

80.7

84.2

(4)%

17.1

28.0

30.4

25.9

23.8

80.1

70.9

13%

Cathode

kt

55.7

57.2

51.6

45.3

56.6

153.5

158.5

(3)%

53.7

61.2

49.0

46.8

55.2

151.0

154.1

(2)%

Total copper

kt

83.1

91.9

79.5

73.3

81.4

234.2

242.7

(4)%

70.8

89.2

79.4

72.7

79.0

231.1

225.0

3%

Payable metal in concentrate transfer to Olympic Dam

kt

(4.1)

(2.6)

(6.1)

(2.1)

(2.5)

(10.7)

(10.0)

7%

Net copper

kt

79.0

89.3

73.4

71.2

78.9

223.5

232.7

(4)%

Gold

Payable metal in concentrate

troy oz

43,209

52,045

46,452

52,288

46,097

144,837

132,684

9%

28,136

40,507

44,761

47,719

42,825

135,305

109,794

23%

Refined gold

troy oz

49,128

49,139

37,385

47,478

57,006

141,869

157,984

(10)%

41,710

52,687

40,326

43,479

57,982

141,787

151,095

(6)%

Total gold

troy oz

92,337

101,184

83,837

99,766

103,103

286,706

290,668

(1)%

69,846

93,194

85,087

91,198

100,807

277,092

260,889

6%

Payable metal in concentrate transfer to Olympic Dam

troy oz

(6,782)

(3,690)

(13,524)

(3,979)

(5,640)

(23,143)

(17,978)

29%

Net gold

troy oz

85,555

97,494

70,313

95,787

97,463

263,563

272,690

(3)%

Silver

Payable metal in concentrate

troy koz

282

333

254

264

198

716

876

(18)%

189

311

295

218

173

686

811

(15)%

Refined silver

troy koz

248

265

206

133

462

801

730

10%

188

329

202

110

486

798

629

27%

Total silver

troy koz

530

598

460

397

660

1,517

1,606

(6)%

377

640

497

328

659

1,484

1,440

3%

Payable metal in concentrate transfer to Olympic Dam

troy koz

(30)

(21)

(31)

(11)

(12)

(54)

(54)

0%

Net silver

troy koz

500

577

429

386

648

1,463

1,552

(6)%

Uranium

t

863

929

672

725

783

2,180

2,674

(18)%

394

1,554

677

640

710

2,027

1,770

15%

Olympic Dam

Material mined

kt

2,747

2,815

2,734

1,918

2,498

7,150

7,939

(10)%

Ore milled

kt

2,511

2,912

2,617

2,407

2,462

7,486

7,741

(3)%

Average copper grade

%

1.96%

2.00%

1.99%

2.09%

1.99%

2.02%

2.01%

0%

Average uranium grade

kg/t

0.57

0.58

0.60

0.59

0.56

0.58

0.58

0%

Copper cathode (ER and EW)

kt

55.7

57.2

51.6

45.3

56.6

153.5

158.5

(3)%

53.7

61.2

49.0

46.8

55.2

151.0

154.1

(2)%

Refined gold

troy oz

49,128

49,139

37,385

47,478

57,006

141,869

157,984

(10)%

41,710

52,687

40,326

43,479

57,982

141,787

151,095

(6)%

Refined silver

troy koz

248

265

206

133

462

801

730

10%

188

329

202

110

486

798

629

27%

Payable uranium

t

863

929

672

725

783

2,180

2,674

(18)%

394

1,554

677

640

710

2,027

1,770

15%

Prominent Hill

Material mined

kt

1,094

1,175

927

1,111

1,119

3,157

3,329

(5)%

Ore milled

kt

1,473

1,815

1,559

1,761

1,364

4,684

4,925

(5)%

Average copper grade

%

0.86%

0.94%

0.73%

0.72%

0.82%

0.75%

0.85%

(11)%

Concentrate produced

kt

22.3

28.4

19.6

21.5

19.2

60.3

69.7

(13)%

Payable copper

kt

10.9

14.6

9.5

10.9

9.7

30.1

35.9

(16)%

6.5

7.3

10.9

8.0

9.5

28.4

25.5

11%

Payable gold concentrate

troy oz

21,019

25,357

20,976

25,445

24,309

70,730

68,829

3%

14,644

12,955

18,719

19,658

22,614

60,991

50,213

21%

Payable silver concentrate

troy koz

62

90

63

70

63

196

190

3%

38

48

73

48

51

172

150

15%

Carrapateena

Material mined

kt

1,232

1,486

1,470

1,476

1,202

4,148

3,743

11%

Ore milled

kt

1,226

1,450

1,446

1,429

1,306

4,181

3,763

11%

Average copper grade

%

1.52%

1.57%

1.45%

1.37%

1.31%

1.38%

1.44%

(5)%

Concentrate produced

kt

45.9

62.0

59.2

57.6

50.6

167.4

132.7

26%

Payable copper

kt

16.5

20.1

18.4

17.1

15.1

50.6

48.3

5%

10.6

20.7

19.5

17.9

14.3

51.7

45.4

14%

Payable gold concentrate

troy oz

22,190

26,688

25,476

26,843

21,788

74,107

63,855

16%

13,492

27,552

26,042

28,061

20,211

74,314

59,581

25%

Payable silver concentrate

troy koz

220

243

191

194

135

520

686

(24)%

151

263

222

170

122

514

661

(22)%

 

 

 

9

 

 

BHP | Operational review for the nine months ended 31 March 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Copper (continued)

Antamina, Peru

BHP interest 33.75%

Material mined

kt

56,233

62,481

64,094

57,497

51,529

173,120

181,082

(4)%

Concentrator throughput

kt

14,312

14,534

13,096

13,323

13,140

39,559

43,382

(9)%

Average head grade - copper

%

0.83%

0.91%

0.91%

0.77%

0.81%

0.83%

0.85%

(3)%

Average head grade - zinc

%

0.68%

0.68%

0.67%

0.84%

0.85%

0.79%

0.96%

(18)%

Payable copper

kt

33.9

38.3

36.3

30.5

30.9

97.7

105.6

(7)%

31.3

37.4

39.6

33.3

27.4

100.3

102.4

(2)%

Payable zinc

t

18,409

15,839

19,374

22,792

26,026

68,192

87,553

(22)%

17,559

14,118

19,609

25,328

22,249

67,186

88,563

(24)%

Payable silver

troy koz

713

873

878

954

1,017

2,849

2,486

15%

587

694

782

796

810

2,388

2,117

13%

Payable lead

t

-

131

21

148

234

403

201

100%

108

9

125

35

181

341

353

(3)%

Payable molybdenum

t

621

582

902

615

614

2,131

1,240

72%

458

544

681

734

616

2,031

1,025

98%

Carajás, Brazil

BHP interest 100%

Material mined

kt

163

134

180

152

140

472

352

34%

Ore milled

kt

163

135

161

170

128

460

353

30%

Average copper grade

%

2.07%

1.68%

1.61%

1.92%

1.64%

1.73%

1.91%

(9)%

Production ex mill

kt

12.9

8.8

9.9

12.6

7.9

30.4

25.7

18%

Average gold grade

g/t

0.50

0.48

0.46

0.54

0.50

0.50

0.48

4%

Payable copper

kt

3.1

2.1

2.3

3.0

1.9

7.2

6.2

17%

2.2

2.7

4.3

2.1

2.1

8.5

4.4

93%

Payable gold concentrate

troy oz

1,958

1,572

1,734

2,231

1,516

5,481

3,986

38%

1,488

1,730

3,169

1,527

1,664

6,360

3,005

112%

 

Iron ore

Iron ore production and sales are reported on a wet tonnes basis.

WAIO, Australia

BHP interest 85%

Newman Joint Venture

kt

15,032

14,368

13,358

13,796

11,991

39,145

43,734

(10)%

Area C Joint Venture

kt

24,920

29,070

28,839

29,578

27,869

86,286

76,798

12%

Yandi Joint Venture

kt

4,434

5,293

4,440

3,777

3,819

12,036

12,562

(4)%

Jimblebar¹

kt

15,913

19,442

16,726

17,600

16,458

50,784

53,669

(5)%

Total

kt

60,299

68,173

63,363

64,751

60,137

188,251

186,763

1%

Total (100%)

kt

68,131

76,773

71,593

73,071

67,844

212,508

210,249

1%

Lump

kt

19,175

20,260

19,377

20,319

18,822

58,518

59,320

(1)%

Fines

kt

42,693

47,063

44,031

44,022

40,412

128,465

129,334

(1)%

Total

kt

61,868

67,323

63,408

64,341

59,234

186,983

188,654

(1)%

Total (100%)

kt

69,775

75,898

71,543

72,594

66,765

210,902

211,863

0%

1 Presented on a 100% basis. BHP interest in saleable production is 85%.

 

10

 

 

BHP | Operational review for the nine months ended 31 March 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

Mar

Jun

Sep

Dec

Mar

Mar

Mar

Var

2024

2024

2024

2024

2025

2025

2024

%

2024

2024

2024

2024

2025

2025

2024

%

Samarco, Brazil

BHP interest 50%

Total

kt

1,174

1,041

1,285

1,471

1,635

4,391

3,707

18%

1,258

1,043

1,002

1,508

1,445

3,955

3,723

6%

Coal

Coal production is reported on the basis of saleable product.

BMA, Australia

BHP interest 50%

Blackwater¹

kt

1,070

25

-

-

-

-

3,547

(100)%

Goonyella

kt

1,824

2,047

1,359

1,439

1,228

4,026

4,387

(8)%

Peak Downs

kt

1,012

1,238

1,249

1,073

1,098

3,420

2,979

15%

Saraji

kt

759

817

940

1,171

883

2,994

2,470

21%

Daunia¹

kt

524

13

-

-

-

-

1,500

(100)%

Caval Ridge

kt

846

782

967

747

710

2,424

2,470

(2)%

Total2

kt

6,035

4,922

4,515

4,430

3,919

12,864

17,353

(26)%

Total (100%)2

kt

12,070

9,844

9,030

8,860

7,838

25,728

34,706

(26)%

Coking coal

kt

5,410

4,862

4,273

4,695

3,708

12,676

14,663

(14)%

Weak coking coal

kt

927

42

-

-

-

-

2,208

(100)%

Thermal coal

kt

22

-

-

31

83

114

519

(78)%

Total1

kt

6,359

4,904

4,273

4,726

3,791

12,790

17,390

(26)%

Total (100%)1

kt

12,718

9,808

8,546

9,452

7,582

25,580

34,780

(26)%

1 Production and sales included contribution from Blackwater and Daunia mines until their divestment on 2 April 2024.

2 Production figures include some thermal coal.

 

NSWEC, Australia

BHP interest 100%

Export

kt

3,558

3,254

3,416

3,471

3,128

10,015

10,587

(5)%

Domestic

kt

374

424

535

332

381

1,248

902

38%

Total

kt

4,149

3,751

3,675

3,698

3,596

10,969

11,617

(6)%

3,932

3,678

3,951

3,803

3,509

11,263

11,489

(2)%

Other

Nickel production is reported on the basis of saleable product.

Western Australia Nickel, Australia¹

BHP interest 100%

Mt Keith

Nickel concentrate

kt

32.4

42.6

35.9

5.4

-

41.3

118.9

(65)%

Average nickel grade

%

15.2

17.8

17.1

16.7

-

17.0

16.3

4%

Leinster

Nickel concentrate

kt

60.3

76.6

72.5

-

-

72.5

189.7

(62)%

Average nickel grade

%

7.8

9.0

8.8

-

-

8.8

8.0

10%

Refined nickel²

kt

8.8

14.7

12.1

0.1

-

12.2

35.2

(65)%

8.6

14.8

13.5

0.8

-

14.3

34.8

(59)%

Nickel sulphate³

kt

1.0

1.6

0.3

-

-

0.3

2.6

(88)%

0.8

1.5

0.6

0.3

0.1

1.0

2.3

(57)%

Intermediates and nickel by-products4

kt

9.0

6.7

7.2

7.9

2.3

17.4

20.8

(16)%

9.4

6.9

5.8

10.1

2.1

18.0

20.6

(13)%

Total nickel

kt

18.8

23.0

19.6

8.0

2.3

29.9

58.6

(49)%

18.8

23.2

19.9

11.2

2.2

33.3

57.7

(42)%

Cobalt by-products

t

179

181

294

121

35

450

553

(19)%

179

181

294

121

-

415

481

(14)%

1 WA Nickel ramped down and entered temporary suspension in December 2024.

2 High quality refined nickel metal, including briquettes and powder.

3 Nickel sulphate crystals produced from nickel powder.

4 Nickel contained in matte and by-product streams.

 

11

BHP | Operational review for the nine months ended 31 March 2025

 

Variance analysis relates to the relative performance of BHP and/or its operations during the nine months ended March 2025 compared with the nine months ended March 2024, unless otherwise noted. Production volumes, sales volumes and capital and exploration expenditure from subsidiaries are reported on a 100% basis; production and sales volumes from equity accounted investments and other operations are reported on a proportionate consolidation basis. Numbers presented may not add up precisely to the totals provided due to rounding. Medium term refers to a five-year horizon, unless otherwise noted.

The following abbreviations may have been used throughout this report: billion tonnes (Bt); cost and freight (CFR); cost, insurance and freight (CIF), carbon dioxide equivalent (CO2-e), dry metric tonne unit (dmtu); free on board (FOB); giga litres (GL); greenhouse gas (GHG); grams per cubic centimeter (g/cm3), grams per tonne (g/t); high-potential injury (HPI); kilograms per tonne (kg/t); kilometre (km); million ounces per annum (Mozpa); metres (m), million pounds (Mlb); million tonnes (Mt); million tonnes per annum (Mtpa); percentage point (ppt); ounces (oz); OZ Minerals Limited (OZL); part per million (ppm), pounds (lb); thousand ounces (koz); thousand ounces per annum (kozpa); thousand tonnes (kt); thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t); total recordable injury frequency (TRIF); wet metric tonnes (wmt); and year to date (YTD).

In this release, the terms 'BHP', the 'Group', 'BHP Group', 'we', 'us', 'our' and 'ourselves' are used to refer to BHP Group Limited and, except where the context otherwise requires, our subsidiaries. Refer to Note 30 - Subsidiaries of the Financial Statements in BHP's 2024 Annual Report for a list of our significant subsidiaries. Those terms do not include non-operated assets. Notwithstanding that this release may include production, financial and other information from non-operated assets, non-operated assets are not included in the BHP Group and, as a result, statements regarding our operations, assets and values apply only to our operated assets unless stated otherwise. Our non-operated assets include Antamina, Samarco and Vicuña. BHP Group cautions against undue reliance on any forward-looking statement or guidance in this release. These forward-looking statements are based on information available as at the date of this release and are not guarantees or predictions of future performance and involve known and unknown risks, uncertainties and other factors, many of which are beyond our control and which may cause actual results to differ materially from those expressed in the statements contained in this release.

 

Further information on BHP can be found at bhp.com

 

Authorised for lodgement by:

Stefanie Wilkinson

Group Company Secretary

Media Relations

 

Email: [email protected]

Investor Relations

 

Email: [email protected]

Australia and Asia

 

Josie Brophy

Mobile: +61 417 622 839

 

Europe, Middle East and Africa

 

Gabrielle Notley

Mobile: +61 411 071 715

 

North America

 

Megan Hjulfors

Mobile: +1 403 605 2314

 

Latin America

 

Renata Fernandez

Mobile: +56 9 8229 5357

Australia and Asia

 

John-Paul Santamaria

Mobile: +61 499 006 018

 

Europe, Middle East and Africa

 

James Bell

Mobile: +44 7961 636 432

 

Americas

 

Monica Nettleton

Mobile: +1 416 518 6293

BHP Group Limited ABN 49 004 028 077

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Registered in Australia

Registered Office: Level 18, 171 Collins Street

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Tel +61 1300 55 4757 Fax +61 3 9609 3015

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12

 

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