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Quarterly Activities Report

21st Oct 2025 07:00

RNS Number : 1851E
BHP Group Limited
21 October 2025
 

BHP Group Limited

21 October 2025

Operational review for the quarter ended 30 September 2025

Delivering operational and project excellence into a constructive commodity price environment

"We've made a strong start to the year, highlighted by disciplined operating performance and execution of scheduled maintenance.

Group copper production rose 4%, with record concentrator throughput at Escondida.

In iron ore, WAIO delivered another standout quarter, achieving record material mined while completing critical infrastructure upgrades ahead of schedule.

In steelmaking coal, production rose 8%, supported by strong mining rates at Broadmeadow and increased stripping at our open cut mines.

We progressed key growth and decarbonisation milestones in the quarter, including securing environmental approval for the Laguna Seca Expansion at Escondida and Copper South Australia entering into its largest renewable electricity agreement.

Both stages of the Jansen potash project in Canada are advancing, with Stage 1 reaching 73% completion and on track for production to begin in 2027, while Stage 2 is now 13% complete. The long-term demand fundamentals for potash are attractive and Jansen is expected to be one of the lowest cost producers.

Overall macro-economic signals for commodity demand remain resilient, and global growth forecasts are moving higher. While we expect some deceleration in growth in H2 CY25, in China we still expect GDP growth of ~5% for the year. In copper, major disruptions at some of our competitors' mines have tightened overall market fundamentals, benefitting our world-class portfolio of assets.

With momentum from a strong first quarter, BHP is on track to deliver on full-year guidance and we are making progress on our growth pipeline across Australia and the Americas."

Mike Henry, BHP Chief Executive Officer

Summary

Operational and project excellence

Portfolio

Strong performance; maintenance executed

Progressing our organic growth options

Copper production increased 4% driven by record concentrator throughput at Escondida. Performance at Copper SA was strong and major planned maintenance was safely executed.

In our steelmaking commodities, WAIO achieved record Q1 material mined and a 5% increase in lump sales, while delivering the planned rebuild of Car Dumper 3 (CD3) ~8% ahead of schedule. BMA production increased 8% enabled by strong stripping performance and improved mining rates at Broadmeadow.

In September, we received approval for the Environmental Impact Declaration (DIA) for the Laguna Seca Expansion at Escondida. The DIA permit for the Escondida New Concentrator remains on track to be submitted in H2 FY26.

BHP welcomed state and federal ministers for a site visit to Copper SA, where we are progressing initiatives aimed at increasing growth through strengthening mining productivity as we continue building a world-class copper province.

Strong balance sheet

Social value

Successful capital management

A continued evolution as we grow

During the quarter, BHP issued EUR bonds totalling EUR 1.4 bn and USD bonds totalling US$1.5 bn competitively priced across four tranches and refinanced its US$5.5 bn revolving credit facility.

These demonstrate disciplined execution underpinning our strong balance sheet.

In September, we held an ESG Roundtable covering operational decarbonisation, Scope 3 steelmaking emissions, Indigenous partnerships, and the Doce River Basin Agreement (Samarco).

Copper South Australia entered into its largest renewable electricity supply agreement, taking another step forward in its operational decarbonisation journey.

Production

Quarter performance

Production guidance

Q1 FY26

v Q4 FY25

v Q1 FY25

FY26guidance

Copper (kt)

 493.6

(4%)

4%

1,800 - 2,000

Escondida (kt)

 328.9

0%

8%

1,150 - 1,250

Unchanged

Pampa Norte (Spence) (kt)

 55.8

(24%)

(7%)

230 - 250

Unchanged

Copper South Australia (kt)

 72.6

(21%)

(1%)

310 - 340

Unchanged

Antamina (kt)

 33.9

60%

(7%)

120 - 140

Unchanged

Carajás (kt)

 2.4

7%

2%

-

-

Iron ore (Mt)

64.1

(9%)

(1%)

258 - 269

WAIO (Mt)

 62.0

(9%)

(2%)

251 - 262

Unchanged

WAIO (100% basis) (Mt)

 70.2

(9%)

(2%)

284 - 296

Unchanged

Samarco (Mt)

2.1

6%

64%

7 - 7.5

Unchanged

Steelmaking coal - BMA (Mt)

 4.9

(5%)

8%

18 - 20

BMA (100% basis) (Mt)

 9.7

(5%)

8%

36 - 40

Unchanged

Energy coal - NSWEC (Mt)

 3.5

(13%)

(4%)

14 - 16

Unchanged

 

 

1

 

 

BHP | Operational review for the quarter ended 30 September 2025

Segment and asset performance | FY26 YTD v FY25 YTD

Further information in Appendix 1

Detailed production and sales information for all operations in Appendix 2

Copper

Production

494 kt Up 4%

Q1 FY25 476 kt

FY26e 1,800 - 2,000 kt

 

Average realised price

US$4.59/lb Up 8%

Q1 FY25 US$4.24/lb

 

 

Total copper production increased 4% to 494 kt. Copper production guidance for FY26 remains unchanged at between 1,800 and 2,000 kt.

Escondida 328.9 kt Up 8% (100% basis)

We are investigating an incident on 9 October where a contracting team member passed away. Our thoughts are with the team member's family. We are working closely with the relevant authorities. There have been no operational impacts as a result of the event.

Increased production was driven by record concentrator throughput and improved recoveries, partially offset by a lower concentrator feed grade of 0.94% (Q1 FY25: 1.00%). Cathode production was higher in line with the continued ramp-up of the Full SaL leaching project which achieved first production in Q4 FY25.

Production guidance for FY26 remains unchanged at between 1,150 and 1,250 kt and is expected to be weighted to the first half in line with higher concentrator feed grade. Concentrator feed grade of ~0.85% for the full year remains unchanged.

We continue to make progress on the optimised Escondida Growth Program. In September, the Antofagasta Environmental Evaluation Committee approved the DIA for the Laguna Seca Expansion, enabling early infrastructure development, while the Escondida New Concentrator DIA permit remains on track to be submitted in H2 FY26.

Pampa Norte (Spence) 55.8 kt Down 7%

Spence production decreased 7% as expected, as a result of lower cathode production, in line with a planned decline in stacked feed grade due to an increase in the volume of transitional ore processed.

Production guidance for Spence remains unchanged at between 230 and 250 kt for FY26 with production expected to increase from Q2 FY26.

Copper South Australia 72.6 kt Down 1%

Production was stable, driven by improved mine productivity at Olympic Dam and Prominent Hill, with strong smelter and refinery throughput, offsetting lower grade. We successfully completed planned major maintenance at Olympic Dam on the underground materials handling system, mills and the refinery, and continued the integration of HydroFloat technology at Carrapateena.

Production guidance for FY26 remains unchanged at between 310 and 340 kt, weighted to the second half.

Gold production increased 24%, supported by strong operating performance and higher grades at Olympic Dam.

Other copper

At Antamina, copper production decreased 7% to 34 kt. Zinc production was 86% higher at 36 kt, as a result of planned higher feed grades. FY26 copper production guidance of between 120 and 140 kt and zinc production guidance of between 90 and 110 kt remain unchanged.

Carajás produced 2.4 kt of copper and 1.8 troy koz of gold. As announced in August, the divestment of Carajás is expected to close in early CY26, subject to the satisfaction of customary closing conditions (including regulatory approvals).

 

 

2

BHP | Operational review for the quarter ended 30 September 2025

Iron ore

Production

64 Mt Down 1%

Q1 FY25 65 Mt

FY26e 258 - 269 Mt

 

Average realised price

US$84.04/wmt Up 5%

Q1 FY25 US$80.10/wmt

 

 

 

Iron ore production decreased 1% to 64 Mt. Production guidance for FY26 remains unchanged at between 258 and 269 Mt.

WAIO 62.0 Mt Down 2% | 70.2 Mt (100% basis)

Production was solid as WAIO demonstrated continued supply chain excellence with record material mined (up 9%) and strong shipments, in a quarter of significant planned maintenance.

The major rebuild of Car Dumper 3 at Port Hedland, which had a 4.3 Mt (100% basis) volume impact, was safely completed ~8% ahead of schedule, demonstrating disciplined execution and project delivery excellence. Progress continued on the multi-year Rail Technology Program (RTP1), with tie-in activities advancing as scheduled - supporting long-term infrastructure uplift and future logistics resilience.

Production guidance for FY26 remains unchanged at between 251 and 262 Mt (284 and 296 Mt on a 100% basis).

Sales were broadly in line with the prior year, with a 5% increase in sales of higher-value lump. We sell and ship iron ore products via different commercial distribution channels, this includes seaborne sales, and portside sales in China which have increased over recent years in line with our strategy. We will continue to optimise distribution channels to support product placement.

Samarco 2.1 Mt Up 64% | 4.1 Mt (100% basis)

Production increased following recommissioning of latent pelletising plant capacity and the ramp up of the second concentrator. Production guidance for FY26 remains unchanged at between 7 and 7.5 Mt with planned maintenance across the year.

Coal

Steelmaking coal

Production

4.9 Mt Up 8%

Q1 FY25 4.5 Mt

FY26e 18 - 20 Mt

 

Average realised price

US$180.67/t Down 16%

Q1 FY25 US$214.86/t

BMA 4.9 Mt Up 8% | 9.7 Mt (100% basis)

Production increased 8% due to higher underground production rates at Broadmeadow and increased prime stripping, which offset the impact of planned higher strip ratios at our open cut operations.

Due to market conditions and the unsustainable impact of the Queensland Government's coal royalties on business returns, Saraji South, part of the Saraji mine complex, will be placed into a period of care and maintenance from November 2025.

Production guidance for FY26 remains unchanged at between 18 and 20 Mt (36 and 40 Mt on a 100% basis). Volumes will be weighted to H2 FY26, with continued safe management of geotechnical characteristics in the current longwall panel and a longwall move at Broadmeadow scheduled in Q2 FY26. We expect to continue building raw coal inventory into CY27, to further improve operating stability.

 

 

3

BHP | Operational review for the quarter ended 30 September 2025

Energy coal

Production

3.5 Mt Down 4%

Q1 FY25 3.7 Mt

FY26e 14 - 16 Mt

 

Average realised price

US$95.18/t Down 23%

Q1 FY25 US$124.32/t

NSWEC 3.5 Mt Down 4%

Production decreased due to additional wash plant maintenance resulting in lower plant throughput. Strong mining performance, with improved truck availability, resulted in a build of raw coal inventory.

Production guidance for FY26 remains unchanged at between 14 and 16 Mt.

In September 2025, we received the final approval from the Australian Federal Government to extend mining to 30 June 2030, following the NSW Government extension granted in April 2025.

 

Quarterly performance | Q1 FY26 v Q4 FY25

Copper

Iron ore

494 kt Down 4%

Q4 FY25 516 kt

Higher production at Escondida due to higher concentrator throughput, partially offset by lower production at Spence due to lower grades and Copper SA due to planned major maintenance.

64 Mt Down 9%

Q4 FY25 70 Mt

Lower production at WAIO as a result of planned maintenance including the rebuild of Car Dumper 3, which had a 4.3 Mt (100% basis) volume impact.

Steelmaking coal

Energy coal

4.9 Mt Down 5%

Q4 FY25 5.1 Mt

 

Lower production due to planned higher strip ratio as a result of mine sequencing. This was partially offset by increased prime stripping and inventory drawdown.

3.5 Mt Down 13%

Q4 FY25 4.1 Mt

Lower production due to planned annual wash plant maintenance and lower bypass coal.

Appendix 1

Average realised pricesi

Quarter

Q1 FY26

v Q4 FY25

v Q1 FY25

Copper (US$/lb)

4.59

4%

8%

Iron ore (US$/wmt, FOB)

84.04

5%

5%

Steelmaking coal (US$/t)

180.67

2%

(16%)

Energy coal (US$/t)ii

95.18

11%

(23%)

i Based on provisional, unaudited estimates. Prices exclude sales from equity accounted investments, third party product and internal sales, and represent the weighted average of various sales terms (for example: FOB, CIF and CFR), unless otherwise noted. Includes the impact of provisional pricing and finalisation adjustments.

ii Export sales only. Includes thermal coal sales from steelmaking coal mines.

 

4

 

 

BHP | Operational review for the quarter ended 30 September 2025

Current year unit cost guidance

Current

Unit cost

FY26 guidancei

Escondida (US$/lb)

1.20 - 1.50

Unchanged

Spence (US$/lb)

2.10 - 2.40

Unchanged

Copper SA (US$/lb)

1.00 - 1.50ii

Unchanged

WAIO (US$/t)

18.25 - 19.75

Unchanged

BMA (US$/t)

116 - 128

Unchanged

i FY26 unit cost guidance is based on exchange rates of AUD/USD 0.65 and USD/CLP 940.

ii Calculated using the following assumptions for by-products: gold US$2,900/oz, and uranium US$70/lb.

Medium term guidancei

Production

Unit cost

guidance

guidanceii

Escondidaiii

900 - 1,000 ktpa

US$1.50 - 1.80/lb

Spence

~235 ktpa

US$2.05 - 2.35/lb

WAIO (100% basis)iv

>305 Mtpa

<US$17.50/t

BMA (100% basis)

43 - 45 Mtpa

<US$110/t

i Medium term refers to a five-year time horizon unless otherwise noted.

ii Unit cost guidance is based on exchange rates of AUD/USD 0.65 and USD/CLP 940.

iii Medium term refers to FY27 to FY31.

iv Sustained production of >305 Mtpa (100% basis) from Q4 FY28.

Major projects

Commodity

Project and ownership

Project scope / capacity

CapitalexpenditureUS$M

Firstproductiontarget date

Progress

Potash

Jansen Stage 1(Canada)100%

Design, engineering and construction of an underground potash mine and surface infrastructure, with capacity to produce 4.15 Mtpa.

Under review

Estimated range US$7.0 - 7.4 bn

Under review

Estimatedmid-CY27

Project is 73% complete

Potash

Jansen Stage 2(Canada)100%

Development of additional mining districts, completion of the second shaft hoist infrastructure, expansion of processing facilities and addition of rail cars to facilitate production of an incremental 4.36 Mtpa.

Under review

FY31

Project is 13% complete

Exploration

Minerals exploration and evaluation expenditure was US$90 m for Q1 FY26 (Q1 FY25: US$104 m), of which US$76 m was expensed (Q1 FY25: US$91 m).

5

BHP | Operational review for the quarter ended 30 September 2025

Appendix 2

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

2024

2024

2025

2025

2025

2025

2024

%

2024

2024

2025

2025

2025

2025

2024

%

Group production and sales summary

 

 

By commodity

 

 

 

Metals production is payable metal unless otherwise noted.

Throughout this report figures in italics indicate that this figure has been adjusted since it was previously reported.

Copper

Payable metal in concentrate

kt

360.9

391.4

379.8

375.9

374.0

374.0

360.9

4%

391.5

372.8

399.0

377.6

343.0

343.0

391.5

(12)%

Escondida

kt

264.8

295.4

288.4

278.6

282.4

282.4

264.8

7%

273.2

275.0

309.2

285.5

258.3

258.3

273.2

(5)%

Pampa Norte (Spence)

kt

35.7

36.6

36.1

42.2

35.4

35.4

35.7

(1)%

44.0

36.5

36.5

37.3

33.2

33.2

44.0

(25)%

Copper South Australia

kt

21.8

25.9

22.5

31.7

19.9

19.9

21.8

(9)%

30.4

25.9

23.8

30.9

15.9

15.9

30.4

(48)%

Antamina

kt

36.3

30.5

30.9

21.2

33.9

33.9

36.3

(7)%

39.6

33.3

27.4

21.8

33.1

33.1

39.6

(16)%

Carajás

kt

2.3

3.0

1.9

2.2

2.4

2.4

2.3

2%

4.3

2.1

2.1

2.1

2.5

2.5

4.3

(42)%

Cathode

kt

115.4

119.4

133.6

140.3

119.6

119.6

115.4

4%

110.7

120.0

133.3

148.4

105.9

105.9

110.7

(4)%

Escondida

kt

39.4

44.4

45.2

48.7

46.5

46.5

39.4

18%

37.6

43.2

47.4

52.7

38.1

38.1

37.6

1%

Pampa Norte (Spence)

kt

24.4

29.6

31.8

31.2

20.4

20.4

24.4

(16)%

24.1

30.0

30.7

34.1

17.9

17.9

24.1

(26)%

Copper South Australia

kt

51.6

45.4

56.6

60.4

52.7

52.7

51.6

2%

49.0

46.8

55.2

61.6

49.9

49.9

49.0

2%

Total

kt

476.3

510.8

513.4

516.2

493.6

493.6

476.3

4%

502.2

492.8

532.3

526.0

448.9

448.9

502.2

(11)%

Lead

Payable metal in concentrate

t

21

148

234

1,829

754

754

21

3,490%

125

35

181

837

1,469

1,469

125

1,075%

Antamina

t

21

148

234

1,829

754

754

21

3,490%

125

35

181

837

1,469

1,469

125

1,075%

Zinc

Payable metal in concentrate

t

19,374

22,792

26,026

40,415

35,991

35,991

19,374

86%

19,609

25,328

22,249

37,263

41,499

41,499

19,609

112%

Antamina

t

19,374

22,792

26,026

40,415

35,991

35,991

19,374

86%

19,609

25,328

22,249

37,263

41,499

41,499

19,609

112%

Gold

Payable metal in concentrate

troy oz

85,668

90,468

89,841

95,949

76,242

76,242

85,668

(11)%

98,936

89,174

92,357

95,523

66,377

66,377

98,936

(33)%

Escondida

troy oz

46,963

37,293

44,527

40,292

35,348

35,348

46,963

(25)%

46,963

37,293

44,527

40,292

35,348

35,348

46,963

(25)%

Pampa Norte (Spence)

troy oz

4,043

2,635

3,341

2,961

2,589

2,589

4,043

(36)%

4,043

2,635

3,341

2,961

2,589

2,589

4,043

(36)%

Copper South Australia

troy oz

32,928

48,309

40,457

50,871

36,489

36,489

32,928

11%

44,761

47,719

42,825

50,577

26,476

26,476

44,761

(41)%

Carajás

troy oz

1,734

2,231

1,516

1,825

1,816

1,816

1,734

5%

3,169

1,527

1,664

1,693

1,964

1,964

3,169

(38)%

Refined gold

troy oz

37,385

47,478

57,006

46,789

50,716

50,716

37,385

36%

40,326

43,479

57,982

49,241

51,147

51,147

40,326

27%

Copper South Australia

troy oz

37,385

47,478

57,006

46,789

50,716

50,716

37,385

36%

40,326

43,479

57,982

49,241

51,147

51,147

40,326

27%

Total

troy oz

123,053

137,946

146,847

142,738

126,958

126,958

123,053

3%

139,262

132,653

150,339

144,764

117,524

117,524

139,262

(16)%

Silver

Payable metal in concentrate

troy koz

3,150

3,277

3,418

3,911

4,114

4,114

3,150

31%

3,126

3,084

3,198

3,526

4,136

4,136

3,126

32%

Escondida

troy koz

1,546

1,619

1,787

1,906

1,942

1,942

1,546

26%

1,546

1,619

1,787

1,906

1,942

1,942

1,546

26%

Pampa Norte (Spence)

troy koz

503

451

428

441

358

358

503

(29)%

503

451

428

441

358

358

503

(29)%

Copper South Australia

troy koz

223

253

186

251

182

182

223

(18)%

295

218

173

226

131

131

295

(56)%

Antamina

troy koz

878

954

1,017

1,313

1,632

1,632

878

86%

782

796

810

953

1,705

1,705

782

118%

Refined silver

troy koz

206

133

462

216

227

227

206

10%

202

110

486

213

255

255

202

26%

Copper South Australia

troy koz

206

133

462

216

227

227

206

10%

202

110

486

213

255

255

202

26%

Total

troy koz

3,356

3,410

3,880

4,127

4,341

4,341

3,356

29%

3,328

3,194

3,684

3,739

4,391

4,391

3,328

32%

Uranium

Payable metal in concentrate

t

672

725

783

974

819

819

672

22%

677

640

710

1,230

649

649

677

(4)%

Copper South Australia

t

672

725

783

974

819

819

672

22%

677

640

710

1,230

649

649

677

(4)%

Molybdenum

Payable metal in concentrate

t

1,084

751

801

337

341

341

1,084

(69)%

862

872

839

714

347

347

862

(60)%

Pampa Norte (Spence)

t

182

136

187

189

257

257

182

41%

181

138

223

190

208

208

181

15%

Antamina

t

902

615

614

148

84

84

902

(91)%

681

734

616

524

139

139

681

(80)%

Iron ore

Western Australia Iron Ore (WAIO)

kt

63,363

64,751

60,137

68,348

62,015

62,015

63,363

(2)%

63,408

64,341

59,234

67,830

62,430

62,430

63,408

(2)%

Samarco

kt

1,259

1,441

1,603

1,951

2,066

2,066

1,259

64%

982

1,477

1,416

1,973

2,042

2,042

982

108%

Total

kt

64,622

66,192

61,740

70,299

64,081

64,081

64,622

(1)%

64,390

65,818

60,650

69,803

64,472

64,472

64,390

0%

Steelmaking coal

BHP Mitsubishi Alliance (BMA)

kt

4,515

4,430

3,919

5,146

4,865

4,865

4,515

8%

4,273

4,726

3,791

5,030

4,472

4,472

4,273

5%

Energy coal

NSW Energy Coal (NSWEC)

kt

3,675

3,698

3,596

4,067

3,518

3,518

3,675

(4)%

3,951

3,803

3,509

3,926

3,707

3,707

3,951

(6)%

Nickel1

Western Australia Nickel

kt

19.6

8.0

2.3

0.3

-

-

19.6

(100)%

19.9

11.2

2.2

0.2

-

-

19.9

(100)%

Cobalt1

Western Australia Nickel

t

294

121

35

-

-

-

294

(100)%

294

121

-

-

-

-

294

(100)%

1 WA Nickel ramped down and entered temporary suspension in December 2024.

7

 

BHP | Operational review for the quarter ended 30 September 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

2024

2024

2025

2025

2025

2025

2024

%

2024

2024

2025

2025

2025

2025

2024

%

Production and sales

By asset

Copper

Metals production is payable metal unless otherwise noted.

Escondida, Chile¹

BHP interest 57.5%

Material mined

kt

100,416

116,083

117,038

122,386

114,527

114,527

100,416

14%

Concentrator throughput

kt

32,488

35,293

32,889

36,490

36,721

36,721

32,488

13%

Average copper grade - concentrator

%

1.00%

1.06%

1.09%

0.95%

0.94%

0.94%

1.00%

(6)%

Production ex mill

kt

269.9

309.8

295.6

291.0

294.2

294.2

269.9

9%

Payable copper

kt

264.8

295.4

288.4

278.6

282.4

282.4

264.8

7%

273.2

275.0

309.2

285.5

258.3

258.3

273.2

(5)%

Copper cathode (EW)

kt

39.4

44.4

45.2

48.7

46.5

46.5

39.4

18%

37.6

43.2

47.4

52.7

38.1

38.1

37.6

1%

 Oxide leach

kt

7.8

12.2

14.3

16.3

16.8

16.8

7.8

115%

 Sulphide leach

kt

31.6

32.2

30.9

32.4

29.7

29.7

31.6

(6)%

Total copper

kt

304.2

339.8

333.6

327.3

328.9

328.9

304.2

8%

310.8

318.2

356.6

338.2

296.4

296.4

310.8

(5)%

Payable gold concentrate

troy oz

46,963

37,293

44,527

40,292

35,348

35,348

46,963

(25)%

46,963

37,293

44,527

40,292

35,348

35,348

46,963

(25)%

Payable silver concentrate

troy koz

1,546

1,619

1,787

1,906

1,942

1,942

1,546

26%

1,546

1,619

1,787

1,906

1,942

1,942

1,546

26%

1 Presented on a 100% basis. BHP interest in saleable production is 57.5%.

Pampa Norte (Spence), Chile¹

BHP interest 100%

Material mined

kt

23,260

25,238

21,848

25,944

24,695

24,695

23,260

6%

Ore stacked

kt

4,928

5,974

5,584

5,413

5,652

5,652

4,928

15%

Average copper grade - stacked

%

0.73%

0.81%

0.62%

0.67%

0.61%

0.61%

0.73%

(16)%

Concentrator throughput

kt

7,547

7,722

7,754

7,792

7,778

7,778

7,547

3%

Average copper grade - concentrator

%

0.64%

0.62%

0.63%

0.66%

0.65%

0.65%

0.64%

2%

Payable copper

kt

35.7

36.6

36.1

42.2

35.4

35.4

35.7

(1)%

44.0

36.5

36.5

37.3

33.2

33.2

44.0

(25)%

Copper cathode (EW)

kt

24.4

29.6

31.8

31.2

20.4

20.4

24.4

(16)%

24.1

30.0

30.7

34.1

17.9

17.9

24.1

(26)%

Total copper

kt

60.1

66.2

67.9

73.4

55.8

55.8

60.1

(7)%

68.1

66.5

67.2

71.4

51.1

51.1

68.1

(25)%

Payable gold concentrate

troy oz

4,043

2,635

3,341

2,961

2,589

2,589

4,043

(36)%

4,043

2,635

3,341

2,961

2,589

2,589

4,043

(36)%

Payable silver concentrate

troy koz

503

451

428

441

358

358

503

(29)%

503

451

428

441

358

358

503

(29)%

Payable molybdenum

t

182

136

187

189

257

257

182

41%

181

138

223

190

208

208

181

15%

1 Pampa Norte consists of Spence and Cerro Colorado. Cerro Colorado entered temporary care and maintenance in December 2023.

 

 

BHP | Operational review for the quarter ended 30 September 2025

 

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

2024

2024

2025

2025

2025

2025

2024

%

2024

2024

2025

2025

2025

2025

2024

%

Copper (continued)

Copper South Australia, Australia

BHP interest 100%

Copper

Payable metal in concentrate

kt

27.9

28.0

24.8

33.2

25.5

25.5

27.9

(9)%

30.4

25.9

23.8

30.9

15.9

15.9

30.4

(48)%

Cathode

kt

51.6

45.4

56.6

60.4

52.7

52.7

51.6

2%

49.0

46.8

55.2

61.6

49.9

49.9

49.0

2%

Total copper

kt

79.5

73.4

81.4

93.6

78.2

78.2

79.5

(2)%

79.4

72.7

79.0

92.5

65.8

65.8

79.4

(17)%

Payable metal in concentrate transfer to Olympic Dam

kt

(6.1)

(2.1)

(2.3)

(1.5)

(5.6)

(5.6)

(6.1)

(8)%

Net copper

kt

73.4

71.3

79.1

92.1

72.6

72.6

73.4

(1)%

Gold

Payable metal in concentrate

troy oz

46,452

52,288

46,097

53,055

47,893

47,893

46,452

3%

44,761

47,719

42,825

50,577

26,476

26,476

44,761

(41)%

Refined gold

troy oz

37,385

47,478

57,006

46,789

50,716

50,716

37,385

36%

40,326

43,479

57,982

49,241

51,147

51,147

40,326

27%

Total gold

troy oz

83,837

99,766

103,103

99,844

98,609

98,609

83,837

18%

85,087

91,198

100,807

99,818

77,623

77,623

85,087

(9)%

Payable metal in concentrate transfer to Olympic Dam

troy oz

(13,524)

(3,979)

(5,640)

(2,184)

(11,404)

(11,404)

(13,524)

(16)%

Net gold

troy oz

70,313

95,787

97,463

97,660

87,205

87,205

70,313

24%

Silver

Payable metal in concentrate

troy koz

254

264

198

258

213

213

254

(16)%

295

218

173

226

131

131

295

(56)%

Refined silver

troy koz

206

133

462

216

227

227

206

10%

202

110

486

213

255

255

202

26%

Total silver

troy koz

460

397

660

474

440

440

460

(4)%

497

328

659

439

386

386

497

(22)%

Payable metal in concentrate transfer to Olympic Dam

troy koz

(31)

(11)

(12)

(7)

(31)

(31)

(31)

0%

Net silver

troy koz

429

386

648

467

409

409

429

(5)%

Uranium

t

672

725

783

974

819

819

672

22%

677

640

710

1,230

649

649

677

(4)%

Olympic Dam

Material mined

kt

2,734

1,918

2,498

2,587

2,818

2,818

2,734

3%

Ore milled

kt

2,617

2,407

2,462

2,859

2,640

2,640

2,617

1%

Average copper grade

%

1.99%

2.09%

1.99%

2.05%

1.97%

1.97%

1.99%

(1)%

Average uranium grade

kg/t

0.60

0.59

0.56

0.56

0.55

0.55

0.60

(8)%

Copper cathode (ER and EW)

kt

51.6

45.4

56.6

60.4

52.7

52.7

51.6

2%

49.0

46.8

55.2

61.6

49.9

49.9

49.0

2%

Refined gold

troy oz

37,385

47,478

57,006

46,789

50,716

50,716

37,385

36%

40,326

43,479

57,982

49,241

51,147

51,147

40,326

27%

Refined silver

troy koz

206

133

462

216

227

227

206

10%

202

110

486

213

255

255

202

26%

Payable uranium

t

672

725

783

974

819

819

672

22%

677

640

710

1,230

649

649

677

(4)%

Prominent Hill

Material mined

kt

927

1,111

1,119

1,210

1,049

1,049

927

13%

Ore milled

kt

1,559

1,761

1,364

1,998

1,621

1,621

1,559

4%

Average copper grade

%

0.73%

0.72%

0.82%

0.92%

0.71%

0.71%

0.73%

(3)%

Concentrate produced

kt

19.6

21.5

19.2

33.0

19.0

19.0

19.6

(3)%

Payable copper

kt

9.5

10.9

9.7

16.2

9.9

9.9

9.5

4%

10.9

8.0

9.5

12.8

4.4

4.4

10.9

(60)%

Payable gold concentrate

troy oz

20,976

25,445

24,309

28,593

24,105

24,105

20,976

15%

18,719

19,658

22,614

25,222

9,033

9,033

18,719

(52)%

Payable silver concentrate

troy koz

63

70

63

98

61

61

63

(3)%

73

48

51

69

29

29

73

(60)%

Carrapateena

Material mined

kt

1,470

1,476

1,202

1,583

1,488

1,488

1,470

1%

Ore milled

kt

1,446

1,429

1,306

1,557

1,511

1,511

1,446

4%

Average copper grade

%

1.45%

1.37%

1.31%

1.24%

1.18%

1.18%

1.45%

(19)%

Concentrate produced

kt

59.2

57.6

50.6

58.7

52.4

52.4

59.2

(11)%

Payable copper

kt

18.4

17.1

15.1

17.0

15.6

15.6

18.4

(15)%

19.5

17.9

14.3

18.1

11.5

11.5

19.5

(41)%

Payable gold concentrate

troy oz

25,476

26,843

21,788

24,462

23,788

23,788

25,476

(7)%

26,042

28,061

20,211

25,355

17,443

17,443

26,042

(33)%

Payable silver concentrate

troy koz

191

194

135

160

152

152

191

(20)%

222

170

122

157

102

102

222

(54)%

 

BHP | Operational review for the quarter ended 30 September 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

2024

2024

2025

2025

2025

2025

2024

%

2024

2024

2025

2025

2025

2025

2024

%

Copper (continued)

Antamina, Peru

BHP interest 33.75%

Material mined

kt

64,094

57,497

51,529

39,369

58,970

58,970

64,094

(8)%

Concentrator throughput

kt

13,096

13,323

13,140

10,154

13,307

13,307

13,096

2%

Average head grade - copper

%

0.91%

0.77%

0.81%

0.76%

0.86%

0.86%

0.91%

(5)%

Average head grade - zinc

%

0.67%

0.84%

0.85%

1.70%

1.26%

1.26%

0.67%

88%

Payable copper

kt

36.3

30.5

30.9

21.2

33.9

33.9

36.3

(7)%

39.6

33.3

27.4

21.8

33.1

33.1

39.6

(16)%

Payable zinc

t

19,374

22,792

26,026

40,415

35,991

35,991

19,374

86%

19,609

25,328

22,249

37,263

41,499

41,499

19,609

112%

Payable silver

troy koz

878

954

1,017

1,313

1,632

1,632

878

86%

782

796

810

953

1,705

1,705

782

118%

Payable lead

t

21

148

234

1,829

754

754

21

3,490%

125

35

181

837

1,469

1,469

125

1,075%

Payable molybdenum

t

902

615

614

148

84

84

902

(91)%

681

734

616

524

139

139

681

(80)%

Carajás, Brazil

BHP interest 100%

Material mined

kt

180

152

140

148

134

134

180

(26)%

Ore milled

kt

161

170

128

176

160

160

161

0%

Average copper grade

%

1.61%

1.92%

1.64%

1.40%

1.63%

1.63%

1.61%

1%

Production ex mill

kt

9.9

12.6

7.9

9.5

10.3

10.3

9.9

4%

Average gold grade

g/t

0.46

0.54

0.50

0.43

0.46

0.46

0.46

0%

Payable copper

kt

2.3

3.0

1.9

2.2

2.4

2.4

2.3

2%

4.3

2.1

2.1

2.1

2.5

2.5

4.3

(42)%

Payable gold concentrate

troy oz

1,734

2,231

1,516

1,825

1,816

1,816

1,734

5%

3,169

1,527

1,664

1,693

1,964

1,964

3,169

(38)%

Iron ore

Iron ore production is reported on the basis of saleable product, which is wet metric tonnes (wmt) for WAIO and dry metric tonnes (dmt) for Samarco.

WAIO, Australia

BHP interest 85%

Newman Joint Venture

kt

13,358

13,796

11,991

15,073

13,724

13,724

13,358

3%

Area C Joint Venture

kt

28,839

29,578

27,869

32,824

29,415

29,415

28,839

2%

Yandi Joint Venture

kt

4,440

3,777

3,819

3,854

3,498

3,498

4,440

(21)%

Jimblebar¹

kt

16,726

17,600

16,458

16,597

15,378

15,378

16,726

(8)%

Total

kt

63,363

64,751

60,137

68,348

62,015

62,015

63,363

(2)%

Total (100%)

kt

71,593

73,071

67,844

77,480

70,246

70,246

71,593

(2)%

Lump

kt

19,377

20,319

18,822

21,285

20,250

20,250

19,377

5%

Fines

kt

44,031

44,022

40,412

46,545

42,180

42,180

44,031

(4)%

Total

kt

63,408

64,341

59,234

67,830

62,430

62,430

63,408

(2)%

Total (100%)

kt

71,543

72,594

66,765

76,723

70,592

70,592

71,543

(1)%

1 Presented on a 100% basis. BHP interest in saleable production is 85%.

Samarco, Brazil¹

BHP interest 50%

Total

kt

1,259

1,441

1,603

1,951

2,066

2,066

1,259

64%

982

1,477

1,416

1,973

2,042

2,042

982

108%

1 As of Q1 FY26, Samarco is reported on a dmt basis. Prior periods have been restated from wmt to dmt for consistency.

Coal

Coal production is reported on the basis of saleable product.

BMA, Australia

BHP interest 50%

Goonyella

kt

1,359

1,439

1,228

1,811

1,880

1,880

1,359

38%

Peak Downs

kt

1,249

1,073

1,098

1,154

1,111

1,111

1,249

(11)%

Saraji

kt

940

1,171

883

1,079

884

884

940

(6)%

Caval Ridge

kt

967

747

710

1,102

990

990

967

2%

Total1

kt

4,515

4,430

3,919

5,146

4,865

4,865

4,515

8%

Total (100%)1

kt

9,030

8,860

7,838

10,292

9,730

9,730

9,030

8%

Hard coking coal

kt

4,273

4,695

3,708

4,831

4,428

4,428

4,273

4%

Energy coal

kt

-

31

83

199

44

44

-

100%

Total

kt

4,273

4,726

3,791

5,030

4,472

4,472

4,273

5%

Total (100%)

kt

8,546

9,452

7,582

10,060

8,944

8,944

8,546

5%

1 Production figures include some energy coal.

 

10

 

BHP | Operational review for the quarter ended 30 September 2025

 

Production

Sales

Quarter ended

Year to date

Quarter ended

Year to date

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

Sep

Dec

Mar

Jun

Sep

Sep

Sep

Var

2024

2024

2025

2025

2025

2025

2024

%

2024

2024

2025

2025

2025

2025

2024

%

NSWEC, Australia

BHP interest 100%

Energy coal - Export

kt

3,416

3,471

3,128

3,554

3,549

3,549

3,416

4%

Energy coal - Domestic

kt

535

332

381

372

158

158

535

(70)%

Total

kt

3,675

3,698

3,596

4,067

3,518

3,518

3,675

(4)%

3,951

3,803

3,509

3,926

3,707

3,707

3,951

(6)%

Other

Nickel production is reported on the basis of saleable product.

Western Australia Nickel, Australia¹

BHP interest 100%

Mt Keith

Nickel concentrate

kt

35.9

5.4

-

-

-

-

35.9

(100)%

Average nickel grade

%

17.1

16.7

-

-

-

-

17.1

(100)%

Leinster

Nickel concentrate

kt

72.4

-

-

-

-

-

72.4

(100)%

Average nickel grade

%

8.8

-

-

-

-

-

8.8

(100)%

Refined nickel

kt

12.1

0.1

-

-

-

-

12.1

(100)%

13.5

0.8

-

-

-

-

13.5

(100)%

Nickel sulphate

kt

0.3

-

-

-

-

-

0.3

(100)%

0.6

0.3

0.1

0.1

-

-

0.6

(100)%

Intermediates and nickel by-products

kt

7.2

7.9

2.3

0.3

-

-

7.2

(100)%

5.8

10.1

2.1

0.1

-

-

5.8

(100)%

Total nickel

kt

19.6

8.0

2.3

0.3

-

-

19.6

(100)%

19.9

11.2

2.2

0.2

-

-

19.9

(100)%

Cobalt by-products

t

294

121

35

-

-

-

294

(100)%

294

121

-

-

-

-

294

(100)%

1 WA Nickel ramped down and entered temporary suspension in December 2024.

 

11

BHP | Operational review for the quarter ended 30 September 2025

 

Variance analysis relates to the relative performance of BHP and/or its operations during the three months ended September 2025 compared with the three

months ended September 2024, unless otherwise noted. Production volumes, sales volumes and capital and exploration expenditure from subsidiaries are reported on a 100% basis; production and sales volumes from equity accounted investments and other operations are reported on a proportionate consolidation basis. Numbers presented may not add up precisely to the totals provided due to rounding. Medium term refers to a five-year time horizon, unless otherwise noted.

The following abbreviations may have been used throughout this release: billion tonnes (Bt); cost and freight (CFR); cost, insurance and freight (CIF), carbon dioxide equivalent (CO2-e), Direct Reduced Iron (DRI), dry metric tonnes (dmt); free on board (FOB); giga litres (GL); greenhouse gas (GHG); grams per cubic centimetre (g/cm3), grams per tonne (g/t); high-potential injury (HPI); kilograms per tonne (kg/t); kilometre (km); million ounces per annum (Mozpa); metres (m), million pounds (Mlb); million tonnes (Mt); million tonnes per annum (Mtpa); percentage point (ppt); ounces (oz); part per million (ppm), pounds (lb); thousand ounces (koz); thousand ounces per annum (kozpa); thousand tonnes (kt); thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t); total recordable injury frequency (TRIF); wet metric tonnes (wmt); and year to date (YTD).

In this release, the terms 'BHP', the 'Group', 'BHP Group', 'we', 'us', 'our' and 'ourselves' are used to refer to BHP Group Limited and, except where the context otherwise requires, our subsidiaries. Refer to Note 28 - Subsidiaries of the Financial Statements in BHP's 2025 Annual Report for a list of our significant subsidiaries. Those terms do not include non-operated assets. Notwithstanding that this release may include production, financial and other information from non-operated assets, non-operated assets are not included in the BHP Group and, as a result, statements regarding our operations, assets and values apply only to our operated assets unless stated otherwise. Our non-operated assets include Antamina, Resolution, Samarco and Vicuña. BHP Group cautions against undue reliance on any forward-looking statement or guidance in this release. These forward-looking statements are based on information available as at the date of this release and are not guarantees or predictions of future performance and involve known and unknown risks, uncertainties and other factors, many of which are beyond our control and which may cause actual results to differ materially from those expressed in the statements contained in this release.

 

 

 

Further information on BHP can be found at bhp.com

 

Authorised for lodgement by:

Stefanie Wilkinson

Group Company Secretary

Media Relations

 

Email: [email protected]

Investor Relations

 

Email: [email protected]

Australia and Asia

 

Gabrielle Notley

Mobile: +61 411 071 715

 

Europe, Middle East and Africa

 

Amanda Saunders

Mobile: +44 7887 468 926

 

North America

 

Megan Hjulfors

Mobile: +1 403 605 2314

 

Latin America

 

Renata Fernandez

Mobile: +56 9 8229 5357

Australia and Asia

 

John-Paul Santamaria

Mobile: +61 499 006 018

 

Europe, Middle East and Africa

 

James Bell

Mobile: +44 7961 636 432

 

Americas

 

James Bell

Mobile: +44 7961 636 432

 

BHP Group Limited ABN 49 004 028 077

LEI WZE1WSENV6JSZFK0JC28

Registered in Australia

Registered Office: Level 18, 171 Collins Street

Melbourne Victoria 3000 Australia

Tel +61 1300 55 4757 Fax +61 3 9609 3015

BHP Group is headquartered in Australia

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12

 

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